Case History


Via Circonvallazione Est, 1, 24040 - Stezzano - BG

+39 035 4151111

www.schneider-electric.com

Schneider Electric Spa

Mechanical industry, Electrical & Electronics


Steelmaking, heavy industry and shipbuilding machinery in the 19th century. Electricity and automation management in the 20th century. In its 170-year history, Schneider Electric has faced many challenges and made important strategic choices to become an industry leader.

Schneider Electric offers products, systems, solutions, and services to make power safe, reliable, efficient, and productive at all levels, from the complete plant to the individual outlet.

Products:

WMS

StockSystem

WAREHOUSE LOGISTICS MANAGEMENT

Software for the management of logistics processes.

Schneider Electric

Schneider Electric's numbers in the world

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A French giant of international standing, it has factories and distribution hubs in more than 100 countries around the world, with more than 170 years of history and a strong vocation. Over the years, the company has evolved and is now a global specialist in integrated energy management and automation solutions.

BILLIONS EUROS TURNOVER IN 2016

% TURNOVER IN EMERGING COUNTRIES

THOUSAND EMPLOYEES

AND MORE COUNTRIES

NUMBERS AND PLANTS IN ITALY

  • Turnover: €621 million (in 2015)
  • 1 single customer service center for all administrative and technical needs liv.1 and 2
  • 1 integrated logistics center
  • 160,000 people
  • 8 business areas a widespread presence throughout the territory
  • 3040 Employees (in 2015)
  • 6 industrial sites including 5 global competence centers

PIEVE DI CENTO EX OVA G. BERGELLINI PLANT

  • Founded 1963 by Cav. Giulio Bargellini OVA brought emergency lighting to italy
  • About 230 people work at the headquarters in Pieve di Cento.
  • Is Certified: ISO 9001/14001/50001, SA8000, ATEX, OHSAS18001 certifications
  • Since 2006, it has entered the Schneider Electric sphere
  • Since 2011, OVA has become Schneider-Electric Industrie Italia S.p.A.



StockSystem allows for accurate and clear material receipt, and a great deal of added quality value through the batch and expiration management package. With a product like ours where batteries are an integral part of every product, FIFO management is basic. Thanks to StockSystemEvolution, in storage you always know where the goods are, and inventory management is constant and updated every second.

Leonardo Tassinari

Supply Chain Manager Global Supply Chain Schneider Electric

  • WMS: StockSystem

  • Hand-held Hardware: 23 terminals Motorola serie MC9000

NEEDS

An innovation-conscious company, in 2000 OVA's management decided to improve warehouse logistics management as a function of production.

After careful software selection, Replica Sistemi's StockSystem WMS was chosen.

PROJECT

All analyses related to material types and production line supplies were done.

In 2006 OVA was acquired by Schneider Electric, and from 2009 the transition to SAP ERP began, which was completed in 2010 in only 6 months, thanks to the perfect collaboration between the CAP Gemini and Replica Sistemi teams.

Raw material and component flows handled are as follows:

Goods Entry:

  • labeling is fast
  • barcode reading, using scanners interfaced by radio frequency to the WMS, is accurate and clear


Quality Control:

  • batch and expiration management
  • data always traceable


Storage:

  • practical with possibility of setting
  • dedicated locations quickly traceable to stock
  • FIFO management even through stock refilling


Inventory:

  • practical, fast and intuitive


Picking Lists:

  • with FIFO picking (a prerequisite for managing batteries that have an expiration date)
  • with inventory routing


Production Orders:

  • with code/quantity declaration produced on pallet label (Sap Payments Pilot)
  • Dedicated locations quickly tracked to warehouse
  • With backflush unloading of components


As for finished goods management, the managed flows are as follows:

Reception of finished products

  • Quick identification by label
  • Production Lot Management x FIFO

Logistics Centre Management

  • Delivery creation (Sap pilot stocksystem)

      • Picking management with UDS
      • Stock picking closure (Sap delivery closure)
      • Weight control
      • Shipping + billing (Sap)

      Achieved results:

      • Clear and precise material reception
      • 95% error reduction during picking phase


      • FIFO management
      • real time rotary inventory
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